Abrasion of metals occurs when friction wears, grinds, or rubs away the metal. It is an undesirable effect of the regular and normal use or exposure of a machine or part. Abrasion-resistive coatings protect metals from galling, seizing, and other types of physical damage. The key characteristic of abrasion-resistive coatings is to provide hardness and resistance to wear and abrasion.
Wear and abrasion can be minimized by utilizing polymer composite materials. These act in a sacrificial capacity, which means they wear in place of the original substrate, often lasting significantly longer than the original surface, due to their highly wear-resistant formulations. Abrasion-resistant coatings are used to improve or modify the surface hardness of a component and improve the performance and lifespan of the component. Most commonly applied abrasion-resistive coatings (plasma coatings) are tungsten carbide and ceramic coatings. Depending on the application and the part, post-coating machining is carried out. The application of a fluoropolymer with the abrasion resistive plasma coating can be used to give a hard wearing coating with release properties.
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